探索苏宁自动化立体仓库
苏宁近年来大力推动智慧物流建设，建设物流云系统，获得了广泛认可。位于南京的雨花物流基地建筑面积3.5万平米、层高26米，一期仓储近500万平方的物流仓储面积、12个自动化分拣中心、660个城市配送中心，以及10000个快递点，目前已经有美的、创维、志高等1000多家企业在共享苏宁的物流云服务。在刚刚结束的818“发烧节”期间，试运营的南京苏宁雨花物流二期全自动化立体仓库，仓库存储能力可达到约为150万SKU、2000万件商品，日发货量181万件，人均每小时可完成1200件商品的出货。目前，苏宁快递的“半日达”服务覆盖北京、上海、广州、深圳、杭州、南京、成都、武汉、西安、沈阳10座城市，即上午买、下午到，下午买、第二天上午到。据了解，苏宁将物流是零售业发展的根本作为集团级战略，苏宁云商上市以来在公开市场上募集的资金绝大部分都投入了物流建设。下面我们就来探索一下苏宁的高密度自动存储系统
苏宁的高密度自动存储系统，分为三块，对应三个高精尖的硬件设备：
一个是AS/RS自动托盘堆垛系统。这是一台高达22米纵深90米的“机械使者”，每台都有一个灵敏的机械触手，可在90米纵深空间里自由而准确地上下穿梭，像一个优雅而灵活的舞者，机械触手“认得”每一个存储位，根据指令进行每一次存取。它是专为存取完整的装载单元而设计的，主要用来存储中件整托以及小件大批量商品。
AS/RS自动托盘堆垛系统
一个是Miniload高密度自动箱式堆垛机。Miniload自动堆垛机是比AS/RS自动托盘堆垛机更精巧的存在，因为它存取的是周转箱和硬纸箱，体积更小，灵活性更强，复杂度更高，能够实现双循环1400箱/小时（单循环1800箱/小时左右）的存取，能够实现每天近百万件商品的补货出库功能。站在这样的庞然大物面前，看着它穿花蝴蝶般翩跹起舞，唯有赞叹神奇。
Miniload高密度自动箱式堆垛机
还有一个就是苏宁的“独家”设备——SCS旋转货架。SCS旋转货架是苏宁物流货到人拣选系统的一部分，是一种高度动态而且完全自动的仓储系统。它看起来类似回转寿司店的餐台，几乎能够处理所有拆零品类的物品。
SCS旋转货架
如果系统中提示有订单需要拣选，SCS旋转货架能迅速并且准确地找到含有订单内商品的周转箱，并自动把周转箱送上传送带，传送带会把周转箱直接送到货到人拣选工作站。
不仅如此，SCS旋转货架配合WCS系统（仓库设备控制系统），能够实现对产品的自动追踪、监控，并对产品进行时效、路径、商品批次的排序，具有相同属性的产品，系统会自动排序并集中存储，需要时系统会自动控制这一批货物同时从SCS内出库。
一个智能的仓库，必须满足高密度自动存储的需求，对一个正在高速增长、业务不断扩展、品类不断增多的电商企业来说尤其如此。在构建高密度存储的能力时，要综合考虑效率、准确性、灵活性、可扩展性、使用方便、工作环境良好，等等，保证大量拆零拣选商品品项超过10000以上也能得到自由扩展。
智能化的高密度存储是物流仓库发展的必然趋势，这里涉及到稳定高效运行的IT系统，涉及到对消费数据以及商品数据的分析应用，涉及到仓库的科学合理布局，然后呈现出来的就是，空间能力的最大化以及时间的精准和效率的可测算。
未来，或许每一个仓库都是智慧的仓库，无人高效，容纳万物。
南京百特金属制品有限公司从事仓储货架行业10余年,注册资金2000万元,占地面积3万平方米，具有标准厂房1.5万平方米，是集各种货架（包括重型货架、阁楼货架http://www.nj-better.com、立体库等）、物流仓储系统及配套金属制品的规划、设计、制造、安装及咨询服务的大规模专业供应商。与蒙牛乳业、吉利汽车、哈药集团均有深度合作。
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省时间，提高效率，优化制造流程，方便管理、与ERP&层面无缝整合。近年来，越来越多的&&自动化物流系统应用在数字制造业中，箱式自动仓库是其中的代表性技术应用。
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成功实施物流工程箱式自动化立体仓库（ MINILOAD ） 在数字制造业的应用
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3秒自动关闭窗口11个选择Mini-Load&和&ASRS&的考虑理由
就是一忽悠文章，欧洲做堆垛机代工那帮小子搞的！主要是启发一帮想上自动化系统哥们如何对付你老板的借口和理由。
Introduction
Over the past several years, the traditional
thinking of distribution center design and strategy
America has begun to evolve from a ‘low and wide’ strategy to
‘narrow and high’. One of&
variables in this switch in thinking is Mini-Load Automated Storage
and Retrieval_r(AS/RS).&
thought to be too expensive with a ROI in double digit years, AS/RS
solutions are bringing&
much faster
ROI (2 years or less) and offering many advantages over traditional
distribution.&
Here are 11
reasons why you should consider a mini-load
1. Labor & Less gets you
With labor costs
representing as much as 50% or more of the operating budget of a
distribution&
difference of mini-load
picking is the fact that you are bringing the product to the worker
By reducing or eliminating
the replenishment and improving the picking productivity by
2. Space & Up and not
Because an AS/RS removes
‘dead space’ in a facility and uses very high density storage and
fully&utilizes the vertical space in a DC, the
‘footprint’ needed for storage can be drastically
decreased.&This can have a significant impact on
the initial cost of a project whether you are leasing,
buying,&or building a new facility. In many
instances the decreased footprint requirement alone can
justify&an AS/RS solution. Often building
footprints can be reduced by as much as 40% in an AS/RS
relative to a more manual
material handling solution.&In existing buildings,
an AS/RS solution can still bring value, as the AS/RS offers
increased capacity&compared to more manual
material handling solutions. This is often attractive in situations
where&facilities are land-locked and can’t expand
3. Mobile Material
Handling Equipment &Fork trucks
As the AS/RS performs most
of the “travel” necessary to put away and retrieve products, the
need&for mobile material handling equipment such
as fork trucks can be greatly reduced or
Seasonality/Re-slotting & Keep product close
Some industries have
significant swings in SKU movement based on product seasonality.
The most&common solutions either require workers
to travel past all the SKUs all the time, or they must
reslot&the pick environment frequently based on
projected demand by season. With a mini-load,
the&crane handles retrieving product from anywhere
in the rack without impacting the labor
productivity&at the workstation or replenished
pick face. In addition, the cranes can work off-shift to
relocate&product based on upcoming demands to
ensure optimized movements during the pick hours.
5. Inventory Accuracy &
Less touches means
more&accuracy&
Many companies are finding
it imperative to have accurate inventory information to be able
to&conduct timely replenishment operations and
fill orders without “short” picks. The more
touch&points a product has with workers, the more
likely an error can occur. Mini-loads reduce
the&number of touches and improve inventory
accuracy as the system knows where it put
the&product each time, every time. In addition,
there is the added benefit that product can
be&pulled from any location at any
6. Order Accuracy & Pick
only what you need to
In an automated
goods-to-person environment the required SKU tote is delivered to
the&worker, scanned for verification, and very
often guided by the WMS/WCS and an automated
put/&pick solution (such as voice or lights) for
performing the picking operations. In this solution
the&SKU tote is delivered to the picker and
presented to the operator ONLY when there is a
requirement&for that particular SKU. The
possibility of inaccurate picks is further reduced when picks
are&verified via an optional hand-held RF scanner
or voice system.&
If incorrect picks are made
(quantity, item, etc), the electronic paper trail from scanning
allows for&effective tracking of worker activity
and for improved employee training.
7. Ergonomics / Worker
Safety &Bring the work to the worker the right
Many companies talk about
slotting their product in the “golden zone” for picking. In other
&words, placing the fastest moving product near
the ideal ergonomic pick height to reduce
the&overall stress to the worker over the course
of a shift. Mini-loads can either bring products
to&an ergonomically-designed work station so that
every pick is at the ideal height, or they
can&dynamically slot product into a “golden zone”
slot for module picking. In either case,
the&worker experiences less ergonomic
8. Product Security /
Safety &It’s safe, secure…and
With automated storage and
retrieval, product is stored in a secure, fenced-in area around
picking workstations for
high-value goods can further increase the level of
Product is also safer with
an AS/RS because of the reduced need for fork trucks moving product
9. Worker Training /
Turnover &Less workers, but more
productivity
Worker retention is an
important factor and many companies lose workers to any number of
With an AS/RS solution, most
of the work is automated, reducing the need to use manual labor. In
addition,&most workers can be trained much more
quickly as the tasks that must be performed are
The AS/RS can work as long
as needed and doesn’t need breaks or vacations. In cold storage
&environments, the AS/RS can work 24/7, while the
workers stay in ambient temperature areas.
10. Redundancy / Work
Balance &Balance the work
The AS/RS places the same
unique SKU into multiple totes spread across multiple aisles of the
AS/RS,&creating a highly redundant solution. This
allows the WCS/WMS solution to choose the required
SKU&tote from multiple locations based on
congestion within each aisle and quantity of available
product&in the SKU tote. This allows the WCS/WMS
more options for delivering the correct tote to the
workers&during picking operations providing a
balanced workload to them throughout the picking
11. The ‘Green’ Factor
&It all adds up to
An AS/RS can easily be part
of your company’s overall ‘green’ strategy and initiatives.
Reducing&your facility’s footprint, means less
building materials and less overall area to heat/cool and
light&so your energy bill is reduced. Less
employees due to the automation of workload from the
AS/RS&means fewer cars and less
There are many reasons to
consider a mini-load AS/RS. Many times payback can be justified
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箱式自动化立体仓库
此外，料箱式自动化立体仓库（MINILOAD）作为新的仓储系统，得到了市场的积极响应，它是预先将货物分拣好存储在料箱里，在需要的时候将货物输出，可以大大提升分拣效率。
基于12个网页-
系统中，除了高性能的拣选系统，还包括两条物流巷道，以及可容纳自动化小件存储系统（Miniload）的12130个存储货位。
基于6个网页-
箱式堆垛机
该项目应用了多种先进的自动化仓储技术，如胜斐迩旋转系统(SCS)，A字型分拣机，箱式堆垛机(miniload)，托盘堆垛机等，满足了ABC类货物的存储和拣选需求，同时也大大降低了人工的使用，项目预计于2016年完成。
基于2个网页-
允许最小负荷
料盒式自动仓库系统
小件自动寄放库
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