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原装进口ECPE82-1
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一、KY系列一体化安装型工业温控器的温度测量及控制原理1、温度测量、显示原理&&温度信号为非电量值，工业控制应用中多是利用温度传感器采集测量物质的温度。通过温度传感器将测量的温度信号转换为电信号，再通过放大、滤波后送A/D转换器，实现模拟信号到相应数字信号的转换，然后利用数字信号处理方法计算得出温度值，实现温度的测量，KY系列一体化安装型工业温控器也是采用这一方法，测量过程如图1所示。&&&图1中被放大的测量信号仍为模拟电信号，不能被单片机识别，要实现测量温度值的显示和单片机控制处理，还需要进行模数转换操作，温度信号显示过程如图2所示。2、温度控制原理被放大的温度测量信号经A/D模数转换后，成为单片机可识别的数字信号，并将其送入主控单元，与主控单元已设置好的给定值比较，经过PID运算得到输出控制值。此输出控制值用来控制KY系列一体化安装型工业温控器的可控硅模块单元导通角大小，进而控制执行元件加热功率，最终达到控制被测系统温度值的功能。温度控制过程如图3所示。二、井式炉特性井式炉是周期式作业炉，适用于杆类、长轴类零件的热处理。井式炉外壳为钢板和型钢制成圆柱形炉体，全数采用密封焊接。加热元件绕成螺旋状装置在炉膛的搁丝砖上。以电为热源的井式炉为井式电阻炉。井式电阻炉整个炉膛是一个密闭的空间，具有辐射传热的特性，对没有强制对流的井式炉还应当在炉子的上部与下部适当增加一些功率。由于井式炉结构和电热体布置等原因，炉内的实际温度分布是不均匀的。三、KY系列一体化安装型工业温控器在井式电阻炉中的应用&&&由井式炉炉体特性可知，炉膛内的各区的升温特性不同，而热处理工艺所需要的却是在一个工作空间内的温度分布均匀，并能长时间保持稳定。下面介绍如何应用辉达工控KY系列一体化安装型工业温控器进行井式炉控制，以保证井式炉炉温的均匀性。&&&热电偶KY系列一体化安装型工业温控器可实现对炉内局部温度的控制和测量，在这样的条件下，为了确保炉内工作空间炉温的均匀性，采用多区温度控制。&&&热电偶测温过程中只有被测介质、零件和热电偶之间的热交换过程达到完全的动态平衡，热电偶检测到的温度才能代表零件温度。但由于它们之间传热的复杂性和测温存在滞后等因素，要想达到完全动态平衡是不可能的，为使热电偶测量温度与零件实际温度相近，采用多点温度采集。&&&不同炉子的温度均匀性不同，进行多区工艺曲线控制前，需要先测试炉子的温度均匀特性。具体做法是，首先根据炉体大小和井式炉加热空间分布特性，选用3个测温精度相同的热电偶分别测量井式炉上、中、下三个加热工作区的温度采集，分别作为1、2、3加热区的采集温度。&&&再将3个热电偶对应接入三台KY系列一体化安装型工业温控器分别控制1、2、3区加热元件工作，根据3个加热区采集到的温度值与设定温度差值，进行PID运算，在炉子升温过程中，根据各个温区的加热情况，不断调整三区PID控制参数和输出大小，以使三个温区的温度基本一致，即保证整个炉膛内工作区的温度均匀。在调节炉膛温度均匀性的过程中，记录数据，得到炉子的加热特性。温度均匀性测试后，根据测试得出的数据，分别设置三个KY系列一体化安装型工业温控器的工艺曲线参数，进而实现对多个温区的控制。结束语&&&KY系列一体化安装型工业温控器在实际井式炉控制上得到很好的应用，项目应用中的井式炉温度均匀性得到了很好的提升和保证。&&&&&&&&&咨询热线：（林工）诚信经营，质量为首，诚信至上，鼎晟达竭诚为您服务&&&&&&&&&&&&&&&~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~`&&漳州鼎晟达自动化设备有限公司&&&&&&&&联系人：林经理（销售经理）&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&手机&&&&&&：(微信同步）QQ&&&&&&&&：&&&&&&&&&&&&&&&&&&&&&&&&邮箱&&&&&&：传真&&&&&&：（请备注林工收）&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~*所有备件的质保期均为1年，经过专业测试认证。*如果您需要订购产品超过1件，请与我们联系，我们可以为您提供折扣。*我们仅采用快递方式递送备件。（顺丰）*如果您发现其他供货商为相同产品提供更为低廉的价格，我们也愿意参照其价格向您提供进一步的折扣。如果还有其他任何问题，请随时与我们联系。*请让我们知道您有任何，备品，备件，的需要，我们可以给您进一步的援助，我们等候您的询盘。【主营产品】1：Invensys&Foxboro（福克斯波罗）：I/A&Series系统，FBM（现场输入/输出模块）顺序控制、梯形逻辑控制、事故追忆处理、数模转换、输入/输出信号处理、数据通信及处理等。2：Invensys&Triconex:&冗余容错控制系统、基于三重模件冗余（TMR）结构的最现代化的容错控制器。3：Westinghouse（西屋）：&OVATION系统、WDPF系统、WEStation系统备件。4：Rockwell&Allen-Bradley:&Reliance瑞恩、SLC500/、MicroLogix/62/、CompactLogix/、Logix89/88、PLC-5/等。5：Schneider&Modicon（施耐德莫迪康）：Quantum&140系列处理器、控制卡、电源模块等。6：ABB：工业机器人备件DSQC系列、Bailey&INFI&90等。7：Siemens(西门子)：Siemens&MOORE，&Siemens&Simatic&C1，Siemens数控系统等。8：Motorola（摩托罗拉）：MVME&162、MVME&167、MVME1772、MVME177等系列。9：XYCOM：I/O&、VME板和处理器等。10：GE&FANUC(GE发那科)：模块、卡件、驱动器等各类备件。11：Yaskawa（安川）：伺服控制器、伺服马达、伺服驱动器。12：Bosch&Rexroth（博世力士乐）：Indramat，I/O模块,PLC控制器,驱动模块等。13：Woodward（伍德沃德）：SPC阀位控制器、PEAK150数字控制器。14:工业机器人系统备件。(O1-10)&1&POTTER&&&BRUMFIELD&CHB-38-70002&TIME&DELAY&RELAY(V31-3)&1&&KEYENCE&ES-32DC&PROXIMITY&SENSOR&AMPLIFIER7T13501&DuragaugeLOT&OF&4&DODGE&BUSHINGSCUTLER-HAMMER&10176H2B&OVERLOAD&RELAYLOT&OF&4&SKF&61801&BEARINGSASCO&302279&VALVE&REPAIR&KIT(X5-7)&1&Nib&Mac&Valves&Dmb-Dfbp-1Dm1&Solenoid&Valve(E2)&1&NEW&MAC&PR82AGBBA&PRESSURE&REGULATOR&POTTER&&&BRUMFIELD&PRD11AG0&240V&RELAY(V48-4)&1&NIB&OMRON&E32-TC200&PHOTOELECTRIC&SWITCH&FIBER&UNIT&LOT&OF&4&DIGISWITCH&301-3&COUNTERS(10270)&Columbia&Tools&Model&88&Repair&Kit&88Rksn(V4-3)&1&NEW&SMC&CQ2B40-15DC&COMPACT&CYLINDERToyoda&Toyopuc&Output&Module&THK-2617(0017)&Allen&Bradley&Proximity&Sensor&872C-DH5NN18-E2new&PEARSON&A096654&CYLINDER(G1-2)&1&NEW&ALLEN&BRADLEY&X-227742&CONTACT&BLOCK&ASSEMBLY(RR10-2)&1&&BALLUFF&BES-516-329GOX-3&PROXIMITY&SENSOR(V35-1)&1&&FIREYE&61-5042&OPEN&WIRING&BASE&FOR&CABINET&MOUNTING(S1-1)&1&NEW&ASCO&100-470&SPARE&PART&REPAIR&KIT(RR14-4)&1&&UNILOC&2000639NEW&ALLEN-BRADLEY&800T-P16&SERIES&T&PILOT&LIGHT(H10)&1&ALLEN&BRADLEY&1771-IV&INPUT&MODULE(9638)&Cutler&Hammer&Illuminated&Selector&Switch&1FR(Q2-3)&1&NEW&PARKER&7N0C1GLP3&SKINNER&VALVE&ASCO&D&COIL(G1-10)&MAC&VALVES&711C-12-PI-611BA&VALVE(G2)&HARTFIEL&K-03002C&REBUILD&KITJOHNSON&CONTROLS&P70AA-118&PRESSURE&CONTROLLER(U2)&SIEMENS&3TF&CONTACTOR70-117224&Power&Solenoid(ACAB-2)&DELTROL&C35B&CHECK&VALVE&PEPPERL+FUCHS&NBB5-18GM40-E0&INDUCTIVE&SENSORNORGREN&GLF400-J12-M6&PNEUMATIC&GRIPPER(ACAB-2)&Siral&600W0P-150Wsp&Ball&Valve(RR27-1)&7&WEIDMULLER&RP11024&RELAYS&WITH&MODULESSCHRADER&BELLOWS&SEAL&KIT&Dart&Control&Dual&Voltage&123D-CBIMBA&M-171-D&CYLINDER-&NO&BOXSMC&CDQSB25-50DCM&COMPACT&CYLINDER(ACAB-1)&POTTER&&&BRUMFIELD&KB-17AY-120&POWER&RELAY(4143)&Aro&Cylinder&MQ(V55-7)&1&&PARKER&7C111B2&13&1SHF7&SOLENOID&VALVE(L27-4)&New&Acdcl-A-G-24&Amber&Globe&Safety&Light&Fixture(I8-2)&NUPRO&B-8P6T4&QUARTER&TURN&PLUG&VALVE(RR20)&1&NEW&TURCK&S4685767&CYLINDER&POSITION&SENSORFEDERAL&SIGNAL&K8107178A&STROBE&LAMP&BULBWILKERSON&GRP-95-973&PNEUMATIC&FLOAT&DRAINHUMPREY&SRK500&SEAL&REPAIR&KITSQUARE&D&GENERAL&PURPOSE&POWER&RELAY&8501&C&07V08&BRAND&NEWNorgren&L12-200-Opna&1/2&Npt&Air&Line&Lubricator&L12-200-OpnaSMC&VQ2101N-5&SOLENOID&VALVETurck&BI1-HLM-YO&Proximity&Sensor&HCR-2.SWAGELOK&PGI-36C-PG60-LAQX&PRESSURE&GAUGETurck&Proximity&Switch&Ni2-Go8-An7X(6542)&Asco&Solenoid&Valve&/4&&NPT&120/60&110/50(Q1-1)&1&NIB&PEPPERL&FUCHS&089585&INDU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